Manufacturing and design of knives. Kitchen knives are a combination of beauty and quality. The most unusual knife in the world

Wood is an environmentally friendly, easily processed material with unique aesthetic qualities. It is used to make knife handles. If you look at the photo of the handle for a knife made by a master of his craft, you can see a real work of art.

Depending on the purpose and design features, either one type of wood or several types of wood are chosen for the handle, which makes the artistic value of the finished product unique.

Methods for making a knife handle

Handles according to the method of attachment are divided into:

Overhead, in the case of a wide shank, often defining the contour of the future handle. The handle is assembled from two parts fixed with rivets.

This mounting method does not limit the size, so you can balance a wide or long blade. Therefore, this design has found wide application in kitchen knives.

Mounted, when the blade has a narrow shank. The handle is one-piece, quite resistant to damage, has a small weight in comparison with riveted ones, which predetermines their use in long-term labor-intensive work.

Materials and tools

For the handle of the knife, valuable wood is used. Walnut and maple are considered the best, beech, cherry, birch, oak and many others are used. They have a beautiful texture, sufficient strength, high surface quality after grinding and a long service life.

When choosing raw materials, it is necessary to pay attention to the presence of shells, to humidity - over-dried material will crack, too damp is prone to decomposition. The required humidity should not exceed 12-15%. The stale material is also not suitable for work.

For wood processing, impregnation is required. Suitable linseed drying oil or dish varnish, pure mineral oil.

Impregnation is needed to protect the finished product from moisture, and with good polishing it gives shine, emphasizing a special grace. For the final stage of processing, you will need wax, rosin, turpentine, as well as “zero” sandpaper.

If the choice is made on the push-in method, then epoxy resin and sawdust of wood are needed for reliable fastening. For the overhead method, you will need a copper, brass or bronze rod and also epoxy glue.

As a tool for manual processing, a hacksaw, a planer, chisels, rasps, scrapers, abrasive stones, and a vice are used. You can also use power tools: an electric drill, an electric jigsaw, a chisel and others.

Making a wooden knife handle

Sometimes there are times when you need to replace the handle of an old knife or just make a new tool yourself. Let's take a look at the points on how to make a handle for a knife in a mounted way and overhead, or riveted to an ordinary person without special skills.

Insertion handle

Treat the pre-selected tree with an antiseptic.

Cut out the workpiece of a suitable shape, be sure to pay attention to the angle of the cut to get a beautiful texture cut. Homogeneous wood without compositions is considered.

Mark and drill a hole of the desired diameter and length slightly larger than the blade shank. Dilute the epoxy resin in a ratio of 100:13, mix with sawdust and pour the resulting mixture into the hole. Insert the blade shank, pre-wrapped with tape to protect it from contamination. Now clamp the semi-finished knife into the press and wait 1 day for the resin to dry.

If the handle is with notches for the fingers, then a deeper recess must be made under the index finger. With the help of plasticine, you can make a visual form so as not to make a mistake on the tree. Next, using a cutter, rasp and sandpaper, bring the workpiece to the desired form.

Then perform impregnation, for which the oil or drying oil is heated in a water bath and the knife handle is immersed in heated raw materials for 1 day. When cooked, there will be no air bubbles on the surface of the oil. Drying follows, preferably in the sun.

Carry out the final finishing "zero".

Mix rosin, turpentine and wax in a water bath and cover the handle with the resulting mixture. Finally, polish the handle and get rid of the tape on the blade.

Overhead handle

The tree treated with an antiseptic is clamped in a vice and cut into 2 parts. Surfaces adjacent to the blade tang are carefully ground and polished to avoid gaps. Tools for wood processing in this case, as in the description above.

Mark holes for fastening wooden blanks. A copper or brass rod of the desired diameter is selected in advance. Drill mounting holes to match the holes on the blade shank. Cut off the required number of blanks for rivets, let their length be greater than the thickness of the finished handle.

Make a rough assembly of knife parts using rods. Process the handle with a cutter and sandpaper for a symmetrical connection of the halves.

At first, you can work with the sides, and after disassembly, finish the flat front parts.

Coat the sides of the wooden parts of the handle against the shank with epoxy, to which you can add a few drops of cartridge toner to get the right color tone. Wrap the knife blade with tape so as not to stain with glue. Connect with the knife blank and insert the prepared pieces of the rod.

Cut the protruding ends of the rivets flush with the handle.

The resulting product must be clamped in a vise. You can wrap the handle in oiled rubber to protect it from unnecessary scratches when squeezed. Drying time is at least a day.

At the next stage, we impregnate the product in the same way as described in paragraph 5 for the insertion handle. Oil treatment can be done several times.

After receiving the dried product, make a final polishing and opening with wax or ship varnish according to points 6 and 7 of the previous description.

Knife handle photo

Previously, kitchen knives were just tools for preparing food. They valued sharpness and ease of use. Appearance did not play a special role. To date, the creation of kitchen knives is a whole art. The knife is a full-fledged detail of the interior of the kitchen.

Knives that are easy to store

These nesting hollow-core knives make storage very easy for their owners. At the same time, they have sharp blades and comfortable handles.

Knives from France's TB Groupe

These elegant black knives feature laser-cut handles and extremely sharp stainless steel blades. Blades require sharpening only once every 25 years.

Price - $78 (for one)

These knives are similar to the previous ones, but they are somewhat more affordable.

Price - $120 (for a set of three knives

Starry sky in hands

This set features a neat pattern that adds to the appeal of the knives. Available in blue, white and red.

Set with stand

Another black set. Sold with stand.

Steel chrome knives

These chrome knives from F.A. Porsche are made from AISI 301 chrome nickel steel. The streamlined shape of all units is designed for ease of use.

Price - $124 (for one)

Cutting with high precision and precision

You will achieve excellence in the art of cutting food with the help of ultra-thin and handy knives from designer Henri Mazelier.

Knife designed by Henri Mazelier

An explosion of color in your kitchen!

Bring some color to your everyday activity, which is cooking! A bright and catchy set of knives from Kai consists of 8 units.

rainbow in your kitchen

This set is even more iridescent and costs much less.

Another option for knives with a stand

Another multi-colored combination including a magnetic knife board.

wonderful patterns

Chyogolsky, chic set of knives with patterns!

Inspirational Knives

Stylish and amazing

A little quirkiness in the kitchen can't hurt, and this set of knives can bring it to life!

Unusual stand design

Minimum details

The Concavo knife set consists of 8 pieces that are both functional and attractive.

For true samurai

Indulge your inner samurai with this set of 4 knives (stand included)!

simple wood grain design

This design combines the cutting power of steel with a woodgrain style.

A little humor

Fun option: Finish cutting and let off some steam with the Former 5 knife set.

Minimalism in design

The minimalist knife set combines clean design with high aesthetics.

ceramic set

This jet black ceramic set looks amazing and is a pleasure to use!

Japanese knives

The notches in the blades of these Japanese steel knives prevent food from sticking during cutting.

Metal knives with wooden stand

You get great quality and style with West Elm knives.

Unsurpassed balance

The amazing balance that the knives from this set demonstrate emphasizes their high “workability”.

Provided by Matrix Imports

Consonance of price and quality

Although not the cheapest option, this set of Japanese knives will definitely be the most beautiful.

Unique Japan, price - $1199

Cheese knives

True pieces of design art, these gorgeous cheese slicers will be a hit at any party.

Source: Scandium

Incredibly attractive knife from Eric Bertes

This perfectly balanced version is a real work of design art.

Designer - Eric Bertes

Knife with transparent stand

By placing this knife in a transparent, minimalist stand, you can display its beauty even when you are not using it.

Designer - Taras Kravchuk

Incredibly shaped designer knife

This kitchen knife is only a design project so far, but what a beautiful one!

Designer - André Marsigila

Knives with a creative handle

Another project created by designer Neil Davidson. Intricate handles look just great!

Designer - Neil Davidson

wooden knives

These wooden knives are handcrafted in Japan and display amazing craftsmanship.

Designer - Andrea Ponti

Multifunction knives

The idea for this amazing concept was born from the belief that a truly great knife should be able to do more than just cut.

(Photo caption translation: chemically etched grater; herb spatula; 6" kitchen knife; built-in peeler; 4" paring knife; built-in zest/garnish blade)

Another utility knife

Another knife designed for F.O.R. allows you to not only cut accurately, but also scoop and collect cut products.

Designer - Mikhail Belyaev

Round handle option

It is also more suitable for scooping and picking up products. The rounded handle is not very convenient for long-term cutting of a large number of products.

Designer - Johanna Gauderfest

Another option for hollow knives

The concepts for the hollow blade knife and similar forks were created by designer Jeff Pinard.

Designer - Jeff Pinard

Inspiration from ancient ancestors

The design of these knives is inspired by the Neolithic period. It reinforces the idea that work can become much more efficient by stepping back from the present and returning to the ideas of the past.

Designer - Matthias Kading

Project by Robert Larsson

His minimalist idea was embodied in the image of instruments with a convex outline and a contrasting handle.

Designer - Robert Larsson

Knife holder with lock

The legend of King Arthur's sword immured in stone inspired the creators of a similar design of the stand. She will not allow knives to be in inept children's hands.

Designer - Jolanda Fiers

Stand with lock and sterilizer

This stand demonstrates another way to store knives, which allows you to not only block them, but also sterilize them.

Designer: Min Seong Kim

Feature Details:

1. knife lock - the knife will be securely locked by turning it 270° to the left
2. image
3. ultraviolet rays - when the knife is locked, the LED backlight of the display turns on, and the knives are sterilized inside the device at this time

Natural elements in design

Handcrafted by Mermelada Studio, these knives are inspired by the shapes and songs of birds.

Bird-shaped knives

Magnum Knife Set

It impresses with its bright colors and original design.

Price - $169 per set

Knives with childproof stand

The stand with self-closing knife slots also has a stylish design.

Creepy but stylish

These knives may not be the most comfortable option, but they certainly have a surprising and creepy appeal.

Knives with skeleton handles

Knives are essential tools for cooking. They can be both stylish and expensive, and modest, but very comfortable. If you need to create a single and unique design in the kitchen, kitchen knives can be an excellent interior detail.

Greetings to those who like to work with metal. This time we will look at how to make a knife of an unusual shape, it looks quite interesting. Such a knife can be taken with you for hunting, fishing or outdoor activities. Surely this product will not go unnoticed by your friends and acquaintances. Making such a knife is not difficult, the manufacturing time will depend on the materials and tools you have. In general, there is nothing difficult to manufacture, and even a master with an entry-level will cope with the task.

The author used grade O1 as steel. This steel is quite common among many foreign craftsmen. The composition of this steel is almost 1% carbon, which makes it quite hard after hardening. Steel is hardened quite easily, this can be done in domestic conditions, the hardness can be over 60 HRC. This steel also contains chromium, which prevents corrosion. Other useful alloying additives include manganese (1.2%), silicon (0.75%), chromium (0.5%), vanadium (0.20%) and tungsten (0.5%). Today, a blank of similar steel for making a knife can be ordered via the Internet. So, let's take a closer look at how to make such a knife!

Materials and tools used

List of materials:
- steel O1;
- electrical tape;
- material for overlays;
- epoxy adhesive;
- oil for wood.

List of tools:
- stationery knife, paper and pencil (to make a template);
- belt sander;
- drill or drilling machine;
- Bulgarian;
- drill;
- gas burner or forging furnace for hardening;
- band cut-off saw (you can cut out the lining and the profile of the knife);
- sandpaper;
- tools for etching the picture;
- marker.

Knife making process:

Step one. We make a template
First, let's make a template for our knife. To do this, the author takes paper and draws the profile of the knife by hand. If you have a problem with this, you can print the desired profile on the printer. And then the author cut out the template using a clerical knife. The resulting template is either glued to steel, or circled with a marker.

Step two. Cut out the main profile
Well, then we proceed to cutting, for this the author used a grinder. You can also work on a band saw. Difficult parts are cut into pieces. Having cut out the main profile, we drill a hole in the handle area using a crown. We also need to drill holes for the pins.
Once this is done, we go over the contour with a grinder with a grinding disc to remove the remaining parts.

Step three. Finishing
Next, the author processes the profile along the contour on a belt grinder. Hard-to-reach places can be easily processed with a drill with a sandpaper attachment.

Once this is done, draw a center line along the blade. It will allow us to make symmetrical bevels on both sides. This procedure can be done using a drill of the same diameter as the thickness of the workpiece. It is not necessary to sharpen the knife at this step, the blade thickness should not be less than 2 mm, otherwise the alloying elements will burn out during hardening.

Step four. hardening
For hardening, you will need a blacksmith furnace or a gas burner. We heat the steel red-hot and dip it in oil. Then we check whether the hardening was successful using a file. If the metal is not taken, the hardening was successful. If the metal is taken, we heat it to a brighter glow.

Handle the metal carefully after this, it will be brittle. This problem can be solved by tempering the steel. As a result, we get elasticity, the knife will spring under load. We use for these purposes a household oven and a temperature regime for the selected steel grade. The knife must be left to cool with the oven for smooth cooling.

Step five. Cleaning, grinding and sharpening
After hardening, the metal will be black or straw-colored if you cleaned it before tempering. This is the result of metal oxidation. We clamp the blade on the table with a clamp and proceed to grinding. We need sandpaper, the plaque is cleaned off quite effectively. Wet the sandpaper with water, so it is cleaned of dirt.

Next, we proceed to refine the blade. First, we work on a belt grinder, we sharpen the blade to the maximum possible value. If you have a fine grinding belt or polishing belt, then you can sharpen the knife to perfect condition with it. The author used a special grinding machine with a slowly rotating grinding stone. Due to low speed and water, the blade does not overheat and sharpens perfectly. Ideally, the blade should be such that it cuts the paper overhang. For further work, wrap the blade with paper and tape on top so as not to cut yourself.

Step six. Cut out the overlays
From what material the author made the overlays remains unknown, but this is clearly not wood. The advantage of artificial materials over wood is that they are not afraid of moisture, the aggressive effects of salts, acids, the sun, and so on. We cut out two identical blanks, the author used a tape cutting machine for this, but you can also handle it with the help of a grinder. The resulting blanks are brought to an almost final result using a belt grinder.

Step seven. Assembling the pen
The handle is assembled in a proven way - using epoxy glue and pins. As for the pins, here you can be smart and do something interesting. The surfaces to be glued are carefully cleaned and degreased. It is desirable to grind the metal with a large sandpaper, the glue does not adhere well to a smooth surface.

We tighten the handle with clamps so that it sticks evenly along the entire length. We leave the glue to dry, usually it takes a day. After that, you can safely work with the product.

The glue has dried, now we go to the belt grinder and form the desired shape of the handle. For finer processing, the author used a drill with a sandpaper nozzle. Finishing is carried out manually, using a piece of fine sandpaper. If the pads are not made of wood, sandpaper can be wetted with water, it will work better this way. As a result, the handle can be polished.

Step eight. Picture etching
You can apply a unique pattern to the knife, so it will look much more interesting. For etching, you need to make a stencil. The author made it from masking tape, and the drawing, in this case a letter, was burned out with a laser. To do this, adhesive tape is glued to the tree.

Well, then we proceed to etching. Typically, a saline solution and a power supply are used for this. We feed the plus on the product, and connect the cotton wool soaked in salt water to the minus, and drive it over the place of etching. After a while, the exposed metal will “burn out” and we will get a durable pattern. That's all, after that we remove the adhesive tape and clean the knife from the glue.

Today we will learn how a knife design is made in Artemy Lebedev's studio. Let's look at all the stages of creating such a necessary kitchen appliance, from the idea to the embodiment of the ideas of the whole team into a finished product.

We analyze existing solutions.

First sketches.

We find an interesting solution with the geometry of the handle.

We create an extensive series of pen prototypes and gradually come to the shape that we like.

We make a test visualization and determine the size of the handles and the cutting blade.

We make several working prototypes for testing in the studio cafe and give them to the chefs for work. We improve the form according to the comments.

Correcting the first pre-production samples.

Thinking about options for placement and design of the logo.

The second series of pre-production samples.

Let's start packing. First ideas.

We make a series of prototypes of the packaging lodgement. We select the location and shape, adjust the color.

Trying different solutions, placing elements of the logo and the name on the parts of the box.

We are approaching the golden mean and continue to work on the little things and the location of key elements.

The artistic director does not like the names of the types Large, Medium and Small. You need the memorability of a single knife. We turn to the editor and copywriter, we think for three.

Copywriter: Maybe something not directly related to the size? Just like images? Shefus, Povarus, Culinary?

Editor: Still packaging. I remember there was something on them about what each of the knives is intended for, you can try to catch on. Large is the so-called chef's knife, if you follow the principles of our word creation, then it may well be "Ceramicus Shefus".

Copywriter: I looked at the classification and it seems like they are: cook (general use), meat and vegetable, respectively. Fructus-Vegetable. Or maybe Vegetus? Well, kind of vegetarian. And includes fruits and vegetables. Total: large - "Shefus", medium - "Usubus", small - "Vegetus".

Designer: Will it work?

Artist: OK.

We get into the little things.

We notice a number of inaccuracies in the text. Inches, a separator of numbers, in some places we retype the text again, where the designer manages to bet the artistic director a mug of aromatic coffee.

We give the layouts to the editor and translator for verification.

Translator: This is an old format question: comma is European, period is American (below is an excerpt from The Chicago Manual of Style).

Translator: I need a dot everywhere instead of a comma between an integer and tenths, and I don’t see if the inch sign is correct, it should be a double prime mark.

Artistic director: We are a European company. Let it give us charm in America.

Translator: Usubus. Initially, this knife was called a bread knife, and without teeth it is not suitable for bread. There will be a task to reshoot everything again.

We go to the store, buy, remove all the ingredients and put things in order in accordance with the target.

Redrawing the hand.

We put together the finest food.

Designer: Two variants of the concept for each of the packages (left and right). On the left is the ingredient, cut into two parts, on the right is the same, but just in pieces. Which one?

Artistic director: The right pieces are better.

We collect four complete layouts and send them to the next trial batch for production.

We get a series, we look, we make final changes to the composition of food on a common package, we correct colors. Once again we send it to the editors and give it to production.

If you have a production or service that you want to tell our readers about, write to me - Aslan ( [email protected] ) Lera Volkova ( [email protected] ) and Sasha Kuksa ( [email protected] ) and we will make the best report, which will be seen not only by readers of the community, but also by the site http://bigpicture.ru/ and http://ikaketosdelano.ru

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