How do you make candy with a picture inside. Lollipops with an unusual design. How papabubbles are made

How to prepare a board made in Eagle for production

Preparation for production consists of 2 stages: technology restrictions check (DRC) and generation of files in Gerber format

DRC

Every PCB manufacturer has technology restrictions on minimum trace widths, trace spacing, hole diameters, and so on. If the board does not meet these restrictions, the manufacturer refuses to accept the board for production.

When creating a PCB file, the default technology limits are set from the default.dru file in the dru directory. As a rule, these limits do not correspond to the limits of real manufacturers, so they need to be changed. You can set the limits just before generating the Gerber files, but it's better to do it right after the board file is generated. To set restrictions, press the DRC button

gaps

Go to the Clearance tab, where the gaps between the conductors are set. We see 2 sections: different signals And Same signals. different signals- defines gaps between elements belonging to different signals. Same signals- defines gaps between elements belonging to the same signal. When moving between input fields, the picture changes, showing the meaning of the input value. Dimensions can be specified in millimeters (mm) or thousandths of an inch (mil, 0.0254 mm).

Distances

The Distance tab defines the minimum distances between the copper and the edge of the board ( Copper/Dimension) and between the edges of the holes ( Drill/Hole)

Minimum dimensions

On the Sizes tab for double-sided boards, 2 parameters make sense: Minimum Width- minimum conductor width and Minimum Drill is the minimum hole diameter.

Belts

The Restring tab defines the sizes of the bands around the vias and pads of the output components. The width of the girdle is set as a percentage of the hole diameter, while you can set a limit on the minimum and maximum width. For double-sided boards, the parameters make sense Pads/Top, pads/bottom(pads on the top and bottom layers) and Via/Outer(through holes).

masks

On the Masks tab, the gaps from the edge of the pad to the solder mask are set ( Stop) and solder paste ( Cream). Clearances are specified as a percentage of the smaller pad size, and you can set a limit on the minimum and maximum clearance. If the board manufacturer does not specify special requirements, you can leave the default values ​​​​on this tab.

Parameter limit defines the minimum via diameter that will not be covered by the mask. For example, if you specify 0.6mm, then vias with a diameter of 0.6mm or less will be masked.

Running a check

After setting the restrictions, go to the tab file. You can save the settings to a file by clicking the button. Save as.... In the future, for other boards, you can quickly load the settings ( Load...).

Push button apply the set technology limits apply to the PCB file. It affects layers tStop, bStop, tCream, bCream. Also, vias and pads on output components will be resized to fit the constraints set on the tab. Restring.

Button press Check starts the constraint control process. If the board satisfies all restrictions, the program status line will display the message No errors. If the board does not pass control, a window appears DRC Errors

The window contains a list of DRC errors, indicating the error type and layer. By double-clicking on a line, the area of ​​the board with the error will be shown in the center of the main window. Error types:

too little clearance

hole diameter too small

intersection of tracks with different signals

foil too close to board edge

After correcting the errors, you need to start the control again, and repeat this procedure until all errors are eliminated. The board is now ready to be output to Gerber files.

Gerber file generation

From the menu file choose CAM Processor. A window will appear CAM Processor.

The set of file generation parameters is called a task. The task consists of several sections. The section defines output parameters for a single file. Eagle comes with the gerb274x.cam task by default, but it has 2 drawbacks. Firstly, the lower layers are displayed in a mirror image, and secondly, the drill file is not displayed (one more task will have to be performed to generate the drill). Therefore, consider creating a task from scratch.

We need to create 7 files: board borders, copper top and bottom, silkscreen top, solder mask top and bottom, and drill.

Let's start with the borders of the board. In field Section enter the name of the section. Checking what's in the group style installed only pos. Coord, Optimize And Fill pads. From the list device choose GERBER_RS274X. In the input field file enter the name of the output file. It is convenient to place the files in a separate directory, so in this field we will enter %P/gerber/%N.Edge.grb . This means the directory where the board source file is located, the subdirectory gerber, the original board file name (without extension .brd) with added at the end .edge.grb. Note that subdirectories are not created automatically, so you will need to create a subdirectory before generating files gerber in the project directory. In the fields offset enter 0. In the list of layers, select only the layer Dimension. This completes the creation of the section.

To create a new section, press Add. A new tab appears in the window. Set the section parameters as described above, repeat the process for all sections. Of course, each section must have its own set of layers:

    copper top - Top, Pads, Vias

    copper bottom - Bottom, Pads, Vias

    silkscreen on top - tPlace, tDocu, tNames

    top mask - tStop

    bottom mask - bStop

    drilling - Drill, Holes

and the filename, for example:

    top copper - %P/gerber/%N.TopCopper.grb

    bottom copper - %P/gerber/%N.BottomCopper.grb

    top silkscreen - %P/gerber/%N.TopSilk.grb

    top mask - %P/gerber/%N.TopMask.grb

    bottom mask - %P/gerber/%N.BottomMask.grb

    drilling - %P/gerber/%N.Drill.xln

For a drill file, the output device ( device) should be EXCELLON, but not GERBER_RS274X

Keep in mind that some board manufacturers only accept files with names in the 8.3 format, that is, no more than 8 characters in the file name, no more than 3 characters in the extension. This should be taken into account when naming files.

We get the following:

Then open the board file ( File => Open => Board). Make sure the board file has been saved! Click Process Job- and we get a set of files that can be sent to the board manufacturer. Please note that in addition to the actual Gerber files, information files will also be generated (with extensions .gpi or .dri) - they do not need to be sent.

You can also display files only from individual sections by selecting the desired tab and pressing Process Section.

Before sending the files to the board manufacturer, it's a good idea to preview the output with a Gerber viewer. For example, ViewMate for Windows or for Linux. It can also be useful to save the board in PDF (in the board editor File->Print->PDF button) and upload this file to the manufacturer along with the gerberas. And then they are also people, this will help them not to make a mistake.

Technological operations that must be performed when working with photoresist SPF-VShch

1. Surface preparation.
a) cleaning with polished powder ("Marshalit"), size M-40, washing with water
b) decapitation with 10% sulfuric acid solution (10-20 sec), washing with water
c) drying at T=80-90 gr.C.
d) check - if within 30 seconds. a continuous film remains on the surface - the substrate is ready for use,
if not, repeat all over again.

2. Deposition of photoresist.
The photoresist is applied on a laminator with Tshafts = 80 gr.C. (See laminator operating instructions).
For this purpose, the hot substrate (after the drying oven) is simultaneously directed from the SPF roll into the gap between the rolls, with the polyethylene (matte) film directed towards the copper side of the surface. After pressing the film to the substrate, the movement of the rollers begins, while the polyethylene film is removed, and the photoresist layer is rolled onto the substrate. Mylar protective film remains on top. After that, the SPF film is cut on all sides to fit the substrate and kept at room temperature for 30 minutes. Exposure is allowed for 30 minutes to 2 days in the dark at room temperature.

3. Exposure.

Exposure through a photomask is carried out on SKCI or I-1 installations with UV lamps of the DRKT-3000 or LUF-30 type with a vacuum of 0.7-0.9 kg/cm2. The exposure time (to obtain a picture) is regulated by the installation itself and is selected experimentally. The template must be well pressed against the substrate! After exposure, the workpiece is aged for 30 minutes (up to 2 hours is allowed).

4. Manifestation.
After exposure, the process of developing the picture is carried out. For this purpose, the upper protective layer, the lavsan film, is removed from the surface of the substrate. After that, the workpiece is lowered into a solution of soda ash (2%) at T=35 gr.C. After 10 seconds, the process of removing the unexposed part of the photoresist using a foam swab begins. The time of manifestation is selected empirically.
Then the substrate is removed from the developer, washed with water, decapitated (10 sec.) with a 10% solution of H2SO4 (sulfuric acid), again with water and dried in an oven at T=60°C.
The resulting drawing should not flake off.

5. The resulting drawing.
The resulting pattern (photoresist layer) is resistant to etching in:
- ferric chloride
- hydrochloric acid
- copper sulphate
- aqua regia (after additional tanning)
and other solutions

6. Shelf life of photoresist SPF-VShch.
Shelf life of SPF-VShch is 12 months. Storage is carried out in a dark place at a temperature of 5 to 25 gr. C. in an upright position, wrapped in black paper.

Very often, in the process of technical creativity, it is necessary to manufacture printed circuit boards for mounting electronic circuits. And now I will talk about one of the most, in my opinion, advanced methods for manufacturing printed circuit boards using a laser printer and an iron. We live in the 21st century, so we will make our work easier by using a computer.

Step 1. Board design

We will design a printed circuit board in a specialized program. For example, in the program sprint Layout 4.

Step 2. Printing the board pattern

After that, we need to print the board drawing. To do this, we will do the following:

  1. In the printer settings, turn off all the toner saving options, and if there is an appropriate regulator, set the maximum saturation.
  2. Let's take an A4 sheet from some unnecessary magazine. The paper should be coated and preferably a minimum of drawing on it.
  3. We will print the printed circuit board pattern on coated paper in a mirror image. It is better to have several copies at once.

Step 3Cleaning the Board

Let's put the printed sheet aside for now and start preparing the board. Foiled getinaks, foiled textolite can serve as the starting material for the board. During long-term storage, copper foil becomes covered with a film of oxides, which can interfere with etching. So let's start preparing the board. With fine sandpaper, we peel off the oxide film from the board. Don't be too zealous, the foil is thin. Ideally, the board after stripping should shine.

Step 4 Degreasing the Board

After stripping, rinse the board with running water. After that, you need to degrease the board in order for the toner to stick better. You can degrease with any household detergent, or by washing with an organic solvent (for example, gasoline or acetone)

Step 5. Transferring the drawing to the board

After that, using an iron, we transfer the drawing from the sheet to the board. We put the printout with a pattern on the board and start ironing with a hot iron, evenly heating the entire board. The toner will start to melt and stick to the board. The time and effort of warming up is selected experimentally. It is necessary that the toner does not spread, but it is also necessary that it is all welded.

Step 6. Cleaning the board from paper

After the board with the piece of paper stuck to it cools down, we wet it and roll it with our fingers under a stream of water. Wet paper will clump, and adhered toner will remain in place. The toner is quite durable and is difficult to scrape off with a fingernail.

Step 7 Etching the Board

Etching of printed circuit boards is best done in ferric chloride (III) Fe Cl 3. This reagent is sold at any radio parts store and is inexpensive. Immerse the board in the solution and wait. The etching process depends on the freshness of the solution, its concentration, etc. It can take from 10 minutes to an hour or more. The process can be accelerated by shaking the bath with the solution.

The end of the process is determined visually - when all unprotected copper is etched.

The toner is washed off with acetone.

Step 8: Drill holes

Drilling is usually carried out with a small motor with a collet chuck (all this is in the radio parts store). Drill diameter for conventional elements 0.8 mm. If necessary, holes are drilled with a large diameter drill.

There is a factory breadboard of the following type:

I don't like her for two reasons:

1) When installing parts, you have to constantly turn back and forth in order to first put the radio component, and then solder the conductor. On the table behaves unstable.

2) After dismantling, the holes remain filled with solder, before the next use of the board, they have to be cleaned.

After searching the Internet for various types of breadboards that you can make with your own hands and from available materials, I came across several interesting options, one of which I decided to repeat.

Option number 1

Quote from the forum: « For example, for many years I have been using these homemade breadboards. They are assembled from a piece of fiberglass, into which copper pins are riveted. Such pins can either be bought on the radio market, or made yourself from copper wire with a diameter of 1.2-1.3 mm. Thinner pins bend too much, and thicker pins take too much heat when soldering. This "dummy" allows you to reuse the most shabby radio elements. Connections are best made with a wire in fluoroplastic insulation MGTF. Then once made ends will last a lifetime.

I think this option suits me best. But fiberglass and ready-made copper pins are not available, so I'll do it a little differently.

Copper wire was extracted from the wire:

I cleaned the insulation and, using a simple limiter, made pins of the same length:

Pin diameter — 1 mm.

For the basis of the board took plywood thickness 4 mm (the thicker, the stronger the pins will hold):

In order not to suffer with the markup, I pasted lined paper on the plywood with adhesive tape:

And drilled holes with a pitch 10 mm drill diameter 0.9 mm:

We get even rows of holes:

Now you need to hammer the pins into the holes. Since the diameter of the hole is smaller than the diameter of the pin, the connection will be tight and the pin will be tightly fixed in the plywood.

When driving the pins under the bottom of the plywood, you need to put a metal sheet. The pins are clogged with light movements, and when the sound changes, it means that the pin has reached the sheet.

So that the board does not fidget, we make legs:

We glue:

The breadboard is ready!

Using the same method, you can make a board for surface mounting (photo from the Internet, radio):

Below, for completeness, I will give a few suitable designs found on the Internet.

Option number 2

Pushpins with a metal head are hammered into a piece of the board:

It remains only to tin them. Copper-plated buttons are tinned without problems, but with steel ones.

We went to Papabubble to see how caramel candies are made. I did not manage to get to the opening, and it was not the best time to find out all the details in detail, there were too many people.

I know that many of my friends are aware of what papabubble is, and some have even gone to the store and bought sweets. For those who are not in the subject - "Papabubble" is a Spanish brand and at the same time a technology for the production of caramel sweets of various shapes, colors and tastes. The technology is unique in that it allows you to create miniature sweet works of art literally before your eyes.

So, today is another report from the "how it's done" series.

To begin with - a general view. The store is bright, spacious, in a minimalist style. There is no counter as such, the main accent in the room is the workplace of candy makers, candy masters.

Store owner - Sveta tina_it and Masha, who took the caramel and did not part with it until the end of the photo shoot.

As soon as I had time to fasten a flash to the camera and take a couple of test photos, they brought out a large pot with boiled caramel. A deliciously smelling and hot liquid is poured into a special mold.

For color and taste, special syrups are used, which stand beautifully on the shelves in high flasks.

The syrup is added to the caramel and mixed with it. Citric acid is added (don't ask why, this is the recipe).

The color and taste of the syrup depends on the color and taste of future sweets. Today they are making a pear.

After it all cools down and hardens, the workpiece is cut into multi-colored parts.

The frozen workpiece is kneaded on a table with a special coating to which it does not stick (because the table is hot).

The most spectacular part of the process is winding the caramel on a special hook and stretching it. This is done in order to saturate the workpiece with oxygen and give it the desired texture. From this, it gradually brightens and becomes white.

Candymaker Rita continues spinning caramel.

At some point, it stops - the desired result is achieved.

The resulting blanks are rolled into sausages.

Now they need to be arranged in such a way as to end up with the desired pattern inside the candy. Rita explains her creative intent to her assistants.

So far, from such a blank, it is impossible for an unprepared person to understand what will happen in the end.

Remember the green syrup and the green preparation that came out of it? That's what it was for - it will be the candy shell.

Here's what happened in the end.

Now the funniest, but, as it seemed to me, physically difficult process begins - stretching a thick workpiece. In general, the work of a candymaker is very difficult. That is why they work in shifts.

There are a lot of thin blanks, they are cut into pieces and rolled out on a fan on the table so that they freeze.

After that, a thin workpiece is cut into pieces. Manually! At first I thought that a machine was used for this, but it turned out that it was needed to make caramel pads.

And finally, the result is a small candy with a pear pattern inside.

tina_it shows everyone the resulting candy.

However, the possibilities of Papabubble do not end there. You can make such masterpieces.

Recipes for future sweets and photos of ready-made ones hang on the wall.

Small sweets are packaged in cute jars and bags.

The label features a black-and-white dog and a cat looking at the caramel flowing out of the pan. In any case, it seems so to me.

This is how candy is made. If you want to know something about Papabubble, you can ask questions in the comments. I think that Sveta will gladly answer them.

UPD: Since in the comments they ask me where the store is located, I tell you.

The Papabubble store is located on the 3rd floor in the Capitol Ashan City shopping center, on the street. Sheremetyevskaya 60 A (this is Moscow).

UPD: Again, in the comments we found the same video from Discovery, which shows the process in detail.

P.S. Probably it would be useful to say that I am interested in all sorts of interesting and unusual productions and places. If you have the opportunity to arrange for me access to something to make such a "making of" report, I will gladly consider suggestions :)

Handmade lollipops , which makes confectioner Janet Best, compare favorably with those that are made industrially. The latter always use artificial flavors and food coloring for design and taste, and Janet does this with the help of candied fresh flowers and organic additives. Well, aesthetically, each of the author's lollipops looks like a confectionery masterpiece. It seems that such lollipops will be the solution to the eternal dilemma "what to give for the holiday - flowers or sweets?".

Japanese masters of confectionery art are considered favorites in the manufacture of various original sweets. This also applies to sugar candies - candies, the manufacture of which the Japanese began in the 8th century. You can find out how bizarre Japanese candies are in the author's performance from. No less impressive are the modern ones, whose transparent “body” is decorated with fresh flower petals and flower buds.

But it turns out that American confectioners can turn lollipops into a joy for the eyes and a feast for the stomach. Sugar Bakers Bakery not only makes and sells locally common products like cakes and chocolates, but also sends amazing candies from Pennsylvania around the world, created by Janet Best, an employee of this sweet company ( Janet Best).

As a rule, standard candies have a sweet fruity flavor. (Although there are salty-flavored varieties, as well as liquorice-flavored candies.) Some lollipops are stuffed with liquid caramel. But Janet used candied flowers for her exclusive lollipops. (we have already described on the site). Only in this case, the flowers were completely covered with frozen sugar syrup. And since sugar is an excellent preservative, the flowers retain their natural color shades as if they were plucked just yesterday.

In fact, the flower material for the "stuffing" of the candies is grown in advance in a special closed room to protect the flowers from pests and toxins. As a result, flowers become a bright decoration and an additional organic flavor for lollipops. The company's website says that the lollipops are made to order and the customer can choose from a wide range of flavors from blueberries to flavors of various spirits. In general, lollipops for every taste - both for a children's holiday and for a parent's party. Just a gentleman's gift set that combines flowers, sweets and alcohol)).